Custom Athlete Protection

Foot And Ankle

Foot and Ankle Care

Clinics nation-wide are switching to XO Armor for simple, fast, and effective orthoses, created on-site in their facility. Custom-fit devices are created using a scan of the patient, XO Armor's user-friendly customization software, and the provided, on-site 3D printer. Don't make your patients wait days or weeks for properly fit foot and ankle devices. Create the device same day, saving time and costs, while improving patient care.

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Proven Benefits for Orthopedics & Podiatry

Time Savings for Clinicians

Create custom foot and ankle orthoses on-site—no external fabrication, no back-and-forth shipping, and no weeks-long waiting periods. XO Armor’s rapid-fitting workflow reduces clinical chair time, accelerates treatment plans, and improves the overall patient experience.

Cost Efficiency for Clinics

3D printing process minimizes waste and enables repeatable, cost-effective production. Orthoses are fully reimbursable through standard billing codes—allowing clinics to deliver high-quality devices while maintaining strong financial sustainability.

Operational Streamlining

Eliminates dependency on external suppliers and unpredictable shipping timelines by producing custom orthoses instantly in-house. No inventory build up or shipping delays—resulting in smoother operations and consistent patient care.

Load video: This video shows a patient testimonial sharing a success story of using XO Armor's custom-fit AFOLoad video: This video shows a patient testimonial sharing a success story of using XO Armor's custom-fit AFO

Custom AFO Success Story

With on-site scanning and printing, clinicians can provide fast, inclusive care for all needs and sizes.

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Fast and Easy AFO Creation

Scan the Patient

Using the XO Armor scanning app, scan the patient's foot and ankle to capture precision-fit data.

Customize from Body Scan

Add any customization needed including thickness, coverage area, add bubbles or bumps, and submit automatically to print.

3D Print On-Site

Using the on-site printer, 3D print the AFO components directly from the XO Armor software.

Assemble & Provide

Attach the two pieces of the AFO using standard Tamarack joints, add strapping, and provide to the patient.

Shoe Insoles/Foot Orthotics

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Flex Orthotic

Slightly flexible, providing firm support.

  • Slight rigidity with some flex
  • Stiffer support than foam orthotic
  • Longer product lifetime with high durability

Foam Orthotic

Cushioned foam, providing stable support.

  • Foam printing only available for H2D printer users
  • Soft, flexible material with high cushion

Various Widths and Sizes

  • Size: W4 through M18
  • Arch Height: Low, Medium, High
  • Width: Narrow, Standard, Wide
  • Heel Cup: Standard, Deep
GAUNTLET AFO &  SUPRAMALLEOLAR ORTHOSIS (SMO)

The Gauntlet AFO and SMO are custom-fit for each patient and printed in your facility. Both braces can be tightened or loosened depending on the patient's swelling. The Gauntlet AFO and SMO feature built-in lace holes to ensure even pressure and a secure, customizable fit across the front of the foot.