Custom Athlete Protection

Foot And Ankle

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In addition to custom device creation, XO Armor provides a catalog of hundreds of
standard orthoses for on-site manufacturing.

Explore XO Armor Devices

Foot Guard

A foot guard is a protective insert designed to shield the foot from impact, pressure, and injury while worn inside a cleat or other shoe. Commonly used by athletes for injury prevention and post-injury support, it provides lightweight yet durable protection without compromising comfort or performance.

Ankle Support Guard

The ankle guard is used to shield from impact or provide support post-injury and allow athletes to continue playing with lightweight structure supporting the ankle.

Ankle Stirrups

Ankle stirrups are supportive devices designed to stabilize and protect the ankle joint, typically used in the treatment of ankle sprains, fractures, or other injuries. These are lightweight and fit to athletes measurements.

Cleat Toebox Guard

Protective device designed to shield and support the toes, used to prevent injuries or provide protection from injury. Fit to the shoe toe box, ensuring both comfort and effective protection.

Ankle Foot Orthosis (AFO)

An Ankle-Foot Orthosis (AFO) is a supportive brace designed to help stabilize the ankle and foot, improve mobility, and assist with walking. Commonly used for conditions like foot drop, muscle weakness, and post-injury recovery, AFOs provide essential support for improved function and confidence in movement.

Better AFO Manufacturing with XO Armor

XO Armor’s 3D printing transforms the way Ankle-Foot Orthoses (AFOs) are made— cutting turnaround from weeks to days while reducing material waste by up to 60%. Traditional fabrication is labor-intensive and imprecise. With XO Armor, AFOs are created faster, fit better, and require fewer adjustments.

Clinicians get a precise, patient-specific device at a lower cost, and patients receive more comfortable support when they need it most.

Why Clinics Choose On-Site Manufacturing

XO Armor’s on-site 3D print manufacturing revolutionizes custom-fit protective gear by eliminating inventory delays, shipping costs, and supply chain issues, allowing clinicians to provide faster, more personalized patient care. By printing AFOs, Splints, and other medical devices in-house, clinics save time and money while ensuring a perfect fit for every patient. This cutting-edge 3D printing technology reduces waste, eliminates excess inventory, and streamlines inventory management, giving healthcare providers full control over production. With no long wait times or reliance on external suppliers, XO Armor’s solution enhances efficiency and helps patients get the protection and support they need—when they need it most. Upgrade your clinic’s care model today with faster, cost-effective, and highly personalized 3D-printed orthotics and protective gear.