On-site, custom orthotic care in under an hour
XO Armor delivers advanced 3D-printed injury care for rehab centers, clinics, orthopedics, and athletic programs. Our in-house solution empowers staff—athletic trainers, therapists, and clinicians—to print personalized, custom-fit orthoses on demand, without waiting on suppliers. Customers also benefit from the XO Armor standard DME catalog for a variety of pre-made devices ready for your patients.
Devices are delivered to the patient during the same day visit—saving time, improving outcomes, and increasing profitability.
In 4 simple steps, custom-fit devices are printed and provided to the patient in under an hour.
Easy 4-Step Process
SCAN THE PATIENT-30 SECONDS
Easily scan the affected area of the patient with the provided XO Armor scanner.
CUSTOMIZE SCAN-3 MINUTES
Customize the scan by adding wound offset bubbles, adjusting coverage area, adding holes for straps, or a variety of other options.
PRINT DEVICE-30-60 MINUTES
Automatically print with the XO Armor provided on-site 3D printer. Multiple material options. Print time depends on size of device.
PROVIDE TO PATIENT-5 MINUTES
Remove the device from the printer, snap off
supports, add desired padding or strapping, and provide to the patient.
Custom-Fit 3D Printed Medical Devices
XO Armor’s cutting-edge scanning software and advanced 3D modeling technology ensure that every durable medical equipment (DME) device is perfectly tailored to each patient’s unique anatomy. Using personalized scanning, our system creates a precise, custom-fit splint or brace, optimizing stability, support, and mobility for improved patient outcomes. Clinicians can further customize the devices by selecting preferred padding, adjustable straps, and varying levels of material flexibility for maximum comfort and long-term wearability.
Trusted by Clinics, Therapists, and Care Teams
XO Armor is the only solution offering on-site, custom-fit orthotic devices for injury protection, rehabilitation, and long-term wear. Clinicians maintain full control over the final product—adjusting materials, padding, and fit to meet each patient’s needs.
Built with insights from elite sports medicine and real-world tested at the
highest level—including NFL athletes—our software incorporates industry best practices for precision, safety, and repeatability. Whether in a clinic, rehab center, or urgent care setting, XO Armor helps providers deliver reliable outcomes with every print.
XO Armor Technology Package
Handheld Scanner
The XO Armor handheld scanner makes scanning fast and easy. Leveraging the latest 3D image recognition capabilities of iPhone, users complete custom scans in under 30 seconds.
On-Site 3D Printer
As the ONLY company providing on-site 3D print medical and athletic device manufacturing, we understand the importance of a fast, efficient, and space-saving solution. Our compact printer fits easily in existing spaces. It is easy to setup and extremely user-friendly. No prior 3D printing experience is necessary and you will be amazed at how quickly you get up and running.
XO Armor Laptop & Software
XO Armor's software solution allows athletic trainers, clinicians, and care staff to customize patient scans by modifying device coverage area, adding bubbles to accommodate bruising or bones issues, add holes for strapping, or even completely customize devices to meet the needs of a unique injury.
XO Armor: Your On-Site Medical Device Manufacturing Solution
Say goodbye to supply chain delays, poor fit, and weeks-long turnaround times. XO Armor enables clinics to manufacture custom-fit splints, braces, and orthoses on-site—in minutes, not days.
Our point-of-care 3D printing system eliminates off-the-shelf guesswork, reduces costs, and improves patient satisfaction with immediate, anatomically precise fittings.
Experience the new standard in clinical efficiency and personalized care—all without leaving your facility.
Popular Devices
Express Yourself with XO Armor
Recovery is personal—your brace should be too.
XO Armor offers a wide variety of colors and material options for every
custom-fit splint and brace, so patients can choose a look that matches their team, their style, or their personality.
Beyond function, our designs promote comfort, confidence, and long-term wearability—key to better outcomes and stronger patient compliance.
With XO Armor, healing doesn’t just feel better—it looks better too.
Advanced On-Site Care for Military and First Responders in Any Environment
XO Armor delivers field-ready medical device manufacturing for military units, tactical medics, and first responders.
Our fully offline solution ensures custom-fit orthoses and splints can be produced anywhere—with no internet, no delays, and no compromise in care.
Built for harsh conditions, XO Armor’s rugged hardware and durable accessories support austere care environments and enhance operational readiness when it matters most.
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